GLASS
INTELLIGENCE.
A conversational data layer for the factory floor. Turning 55+ disparate data streams into a unified command surface.
Talking to the Furnace
Glass fabrication is a high-stakes orchestration of heat, precision, and timing. The client was drowning in data silos: ERPs, IoT sensors, and manual logs. They were unable to correlate furnace temperatures with breakage rates.
They needed a Single Pane view that eliminated data silos and allowed non-technical managers to query complex variables instantly.
The Intelligent Factory Framework
The Unified Fabric
Ingests and integrates data from 55+ disparate sources, including ERPs, IoT sensors on glass tempering lines, and manual quality logs, into a unified Single Source of Truth.
Defect Detection Logic
Using NLP, managers can ask natural language questions like "What caused the breakage in Line 2?" The system identifies micro-patterns in machine failure, leading to a 22% reduction in rejection rates.
Labor Synchronicity
It analyzes machine capacity utilization alongside labor schedules. This delivered a 36% improvement in capacity allocation by ensuring machines never sit idle when labor is available.
"We didn't just visualize the data; we gave the factory a voice. We moved from reactive repairs to proactive maintenance, securing our supply chain."